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Cylinder Works Big Bore Power Valve Kit (422-2002PV / CW-PV-K02) | Yamaha YZ250 (1999-2025)

Sale price $394.95

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High-performance big bore power valve kit engineered to match enlarged cylinder bores, restoring smooth exhaust port timing, optimal low-end pull, and crisp throttle response for high-output two-stroke engines. Manufactured to strict specifications using durable, high-strength materials designed to resist carbon buildup, thermal warping, and mechanical wear under the intense pressures of aggressive racing environments.

Specs & Details

  • Manufacturer Part Number: 422-2002PV
  • Alternative Part Number: Cylinder Works CW-PV-K02
  • Component Type: Big Bore Replacement Power Valve Kit
  • Bore Compatibility: Big Bore (72.00 mm)
  • Material & Construction: High-strength, wear-resistant alloy components built to precision tolerances

Two-Stroke Vehicle Fitment

Make Model Engine Type Year Range
Yamaha YZ 250 Two-Stroke Motocross / Big Bore 1999–2025

TSO Garage Note

An absolute necessity when stepping up to a big bore setup on your YZ250. Standard power valves will not clear an enlarged 72.00mm cylinder bore properly; dropping in this matched big bore power valve kit ensures correct port clearance, smooth governor actuation, and reliable power delivery across the entire RPM range without risking mechanical interference.

Compatibility

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Year Make Model

Customer Reviews

Overall rating: 4.9 / 5 from 66 reviews.

Customer photo review of 1987-2004 Kawasaki KX500 Shift Fork Kit

Shipping was fast, the product is great! When you could still buy the shift forks from Kawasaki they came out of spec :-( These are in spec and far better quality than Kawi's forks. They are in the bike and vastly improved the shifting on this KX500 BEAST!!! Thanks Luke!

1987-2004 Kawasaki KX500 Shift Fork Kit

Customer photo review of 2017-2025 Honda CRF450r/CRF250r Billet Gas Cap

Unfortunately, the gas cap got scratched during shipping, but after a few friendly emails, the problem was resolved perfectly for both sides. Friendly service, quick solutions, absolutely reliable Top-notch shop👍

2017-2025 Honda CRF450r/CRF250r Billet Gas Cap

Customer photo review of 1988-2004 KX500 Billet Engine Cases

Amazing!!! Luke is so helpful. These cases are amazing and a direct fit of my old cases. All parts are equally made and not one is below my standards

1988-2004 KX500 Billet Engine Cases

The best machined pieces I have ever seen. I have wanted a two piece KX500 billet side cover for a long time and can't wait to install it. So trick!

1986-2004 KX500 Two-Piece Billet Side Cover

Very quick shipping, and super pleased with the quality of this stator cover! The anodized black blends nicely with the satin black powder coat on my KX500 engine.

1983+ KX500 Billet Stator Cover- Kawasaki Logo

Quality parts!!! Very happy with what I received for the money!! Fit and finish is top tier. Also happy to support a company who is helping keep these two strokes alive! I will be back for more parts soon!

Billet Rear Silencer Bracket | KX500 & KX250

Bearings were a perfect fit. A couple of shaft bearings were on back order, which I reicieved shortly after a majority of my orders arrived. Quality of everything is immaculate I would certainly do business with Luke again. I honestly wish I could have purchased the billet cases for my kx500af build after seeing the precision on the covers and head. Highly recommend TSO

1986-2004 Kawasaki KX500 Complete Engine Bearing Kit

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