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Billet Chromoly Power Valve Rod Guide - Kawasaki 49002-1062 | Heavy-Duty Upgrade for 1989-2004 KX500

Sale price $35.00

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Solve a chronic restoration headache with the Two-Strokes Only Billet Chromoly Power Valve Rod Guide. With the original OEM Kawasaki part (Part No. 49002-1062) officially discontinued and virtually impossible to find anywhere else, this heavy-duty upgrade fills a critical gap for vintage big-bore rebuilds.

CNC-machined from solid 4140 chromoly steel and heat-treated for maximum wear resistance, this TSO replacement far exceeds factory durability. It provides a permanent, flawless guiding surface for your power valve rod, eliminating slop and ensuring smooth, reliable actuation under the punishing vibration and thermal demands of the KX500 engine.

Vehicle Fitment

Make Model Year Range Application
Kawasaki KX500 1989–2004 Power Valve Rod Guide (Replaces 49002-1062)

Kit Contents:

  • One (1) CNC-Machined Billet Chromoly Power Valve Rod Guide
  • One (1) replacement O-ring

TSO Tip

When servicing the power valve assembly, thoroughly clean the housing bore and inspect the pushrod for any scoring. A light application of high-temperature assembly grease on the rod and guide interior will ensure buttery-smooth travel and zero binding right from the first kick.

Compatibility

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Year Make Model

Customer Reviews

Overall rating: 4.9 / 5 from 66 reviews.

Customer photo review of 1987-2004 Kawasaki KX500 Shift Fork Kit

Shipping was fast, the product is great! When you could still buy the shift forks from Kawasaki they came out of spec :-( These are in spec and far better quality than Kawi's forks. They are in the bike and vastly improved the shifting on this KX500 BEAST!!! Thanks Luke!

1987-2004 Kawasaki KX500 Shift Fork Kit

Customer photo review of 2017-2025 Honda CRF450r/CRF250r Billet Gas Cap

Unfortunately, the gas cap got scratched during shipping, but after a few friendly emails, the problem was resolved perfectly for both sides. Friendly service, quick solutions, absolutely reliable Top-notch shop👍

2017-2025 Honda CRF450r/CRF250r Billet Gas Cap

Customer photo review of 1988-2004 KX500 Billet Engine Cases

Amazing!!! Luke is so helpful. These cases are amazing and a direct fit of my old cases. All parts are equally made and not one is below my standards

1988-2004 KX500 Billet Engine Cases

The best machined pieces I have ever seen. I have wanted a two piece KX500 billet side cover for a long time and can't wait to install it. So trick!

1986-2004 KX500 Two-Piece Billet Side Cover

Very quick shipping, and super pleased with the quality of this stator cover! The anodized black blends nicely with the satin black powder coat on my KX500 engine.

1983+ KX500 Billet Stator Cover- Kawasaki Logo

Quality parts!!! Very happy with what I received for the money!! Fit and finish is top tier. Also happy to support a company who is helping keep these two strokes alive! I will be back for more parts soon!

Billet Rear Silencer Bracket | KX500 & KX250

Bearings were a perfect fit. A couple of shaft bearings were on back order, which I reicieved shortly after a majority of my orders arrived. Quality of everything is immaculate I would certainly do business with Luke again. I honestly wish I could have purchased the billet cases for my kx500af build after seeing the precision on the covers and head. Highly recommend TSO

1986-2004 Kawasaki KX500 Complete Engine Bearing Kit

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